Rockstar 400 Plate Manufacturers in India

 

Rockstar 400

Introduction

In industries that involve high-impact activities such as mining, construction, and heavy machinery, material strength and durability are crucial. One such material designed for these demanding applications is the Rockstar 400 plate. Known for its exceptional toughness, wear resistance, and long-lasting performance, Rockstar 400 steel plates have become a vital component in many industries. This article will delve into the specifics of the Rockstar 400 plate, covering its definition, properties, specifications, benefits, and applications.

 

What is Rockstar 400 Plate?

Rockstar 400 is a high-strength, quenched, and tempered steel plate specifically engineered to provide exceptional resistance to abrasion and wear. It belongs to the category of abrasion-resistant steels (AR steels), designed to withstand significant physical stress without deforming or wearing down quickly. The number "400" in the name refers to the Brinell Hardness Number (BHN) of the steel, which ranges from 370 to 430 HBW. This high hardness level makes Rockstar 400 an ideal material for applications where resistance to wear and impact is critical.

 

Rockstar 400 plate

Key Properties of Rockstar 400 Plate

The unique combination of properties found in Rockstar 400 plates makes them indispensable in various demanding environments. Some of the key properties include:

1. High Hardness

As mentioned earlier, Rockstar 400 has a Brinell hardness value of approximately 400 HBW, ensuring its ability to resist wear even under extreme working conditions.

2. Excellent Wear Resistance

The abrasion resistance of Rockstar 400 steel plate is one of its defining features. This resistance ensures a longer lifespan when used in machinery parts exposed to constant friction or abrasive materials like rocks, sand, or other hard materials.

3. High Strength and Toughness

Despite its hardness, Rockstar 400 retains good toughness, allowing it to withstand high-impact forces. It is less brittle compared to other hardened steels, making it useful for applications where both wear resistance and impact resistance are needed.

4. Good Formability

Rockstar 400 offers excellent formability, allowing it to be bent, cut, or welded with relative ease. This feature is crucial for industries that need customized shapes or sizes of plates.

5. Quenched and Tempered Steel

The plate undergoes a specific heat treatment process known as quenching and tempering. This process enhances its strength, durability, and resistance to deformation under heavy loads.

 

ROCKSTAR 400 Plate Specification:

  • Item: Abrasion Resistant Plate
  •  Thickness: 6mm to 75mm
  •  Length: 6,000mm to 12,000mm
  •  Width: 1,500mm to 2,500mm
  •  Production: Hot-Rolled (HR) / Cold-Rolled (CR)
  •  Applications: concrete industry, metallurgy, fan industry, coal industry, mining machinery, construction machinery, etc.
  •  Heat Treatment: N, Q+T
  •  Material: ROCKSTAR 400 Plates, ROCKSTAR 400 Abrasion Resistant Steel Plates, ROCKSTAR 400 Wear Resistant Plates

 

Benefits of Using Rockstar 400 Plate

1. Extended Lifespan of Machinery

Due to its exceptional wear resistance, using Rockstar 400 in machinery components helps increase their operational lifespan, reducing the need for frequent replacements and repairs.

2. Cost Efficiency

Though initially more expensive than standard steel plates, Rockstar 400 reduces overall operational costs due to its longevity and reduced maintenance requirements. This long-term cost efficiency makes it an attractive option for high-wear applications.

3. Reduced Downtime

Industries using Rockstar 400 plates experience reduced downtime since the material's durability minimizes the need for frequent part replacements or machinery overhauls. Less downtime translates into higher productivity and operational efficiency.

4. Versatility in Applications

Thanks to its toughness, strength, and formability, Rockstar 400 can be applied across various industries. From dump truck bodies to crushers and earthmoving equipment, the plate's versatility ensures its widespread use.

5. Improved Safety

Using a durable material like Rockstar 400 ensures that equipment can withstand harsh conditions without the risk of sudden failure. This improves workplace safety, especially in mining, quarrying, and construction sites where material failure can lead to accidents.

 

Common Applications

Rockstar 400 plates are used in a variety of industries and applications, such as:

  • Mining equipment: Dump truck bodies, excavator buckets, crushers, and chute liners.
  • Construction machinery: Bulldozer blades, hoppers, and feeders.
  • Material handling: Conveyor belts, transfer points, and hoppers.
  • Agriculture: Plow discs, cultivator blades, and harvesting machines.

 

Conclusion

The Rockstar 400 plate is an exceptional material engineered to meet the demands of industries where wear and tear are a constant concern. Its unique combination of hardness, strength, and toughness ensures that it can withstand harsh working environments while maintaining performance. Its key properties, such as high wear resistance, strength, and formability, make it an attractive choice for industries requiring durable, long-lasting solutions. Investing in Rockstar 400 steel plates not only enhances machinery lifespan but also ensures safety, cost-effectiveness, and operational efficiency.

 

 

For More Information:

Visit Our Website: https://www.wearplates.co.in/

Call Us: +91-8828813630

E-mail: info@vandansteel.com

 

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