Rockstar 400 Plate Manufacturers in India
Rockstar 400
Introduction
In
industries that involve high-impact activities such as mining, construction,
and heavy machinery, material strength and durability are crucial. One such
material designed for these demanding applications is the Rockstar 400 plate.
Known for its exceptional toughness, wear resistance, and long-lasting
performance, Rockstar 400 steel plates have become a vital component in many
industries. This article will delve into the specifics of the Rockstar 400
plate, covering its definition, properties, specifications, benefits, and
applications.
Rockstar 400
is a high-strength, quenched, and tempered steel plate specifically engineered
to provide exceptional resistance to abrasion and wear. It belongs to the
category of abrasion-resistant steels (AR steels), designed to withstand
significant physical stress without deforming or wearing down quickly. The
number "400" in the name refers to the Brinell Hardness Number (BHN)
of the steel, which ranges from 370 to 430 HBW. This high hardness level makes
Rockstar 400 an ideal material for applications where resistance to wear and
impact is critical.
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| Rockstar 400 plate |
Key
Properties of Rockstar 400 Plate
The unique
combination of properties found in Rockstar 400 plates makes them indispensable
in various demanding environments. Some of the key properties include:
1. High
Hardness
As mentioned
earlier, Rockstar 400 has a Brinell hardness value of approximately 400 HBW,
ensuring its ability to resist wear even under extreme working conditions.
2.
Excellent Wear Resistance
The abrasion
resistance of Rockstar 400 steel plate is one of its defining features. This
resistance ensures a longer lifespan when used in machinery parts exposed to
constant friction or abrasive materials like rocks, sand, or other hard
materials.
3. High
Strength and Toughness
Despite its
hardness, Rockstar 400 retains good toughness, allowing it to withstand
high-impact forces. It is less brittle compared to other hardened steels,
making it useful for applications where both wear resistance and impact
resistance are needed.
4. Good
Formability
Rockstar 400
offers excellent formability, allowing it to be bent, cut, or welded with
relative ease. This feature is crucial for industries that need customized
shapes or sizes of plates.
5.
Quenched and Tempered Steel
The plate
undergoes a specific heat treatment process known as quenching and tempering.
This process enhances its strength, durability, and resistance to deformation
under heavy loads.
ROCKSTAR
400 Plate Specification:
- Item: Abrasion Resistant Plate
- Thickness: 6mm to 75mm
- Length: 6,000mm to 12,000mm
- Width: 1,500mm to 2,500mm
- Production: Hot-Rolled (HR) / Cold-Rolled
(CR)
- Applications: concrete industry,
metallurgy, fan industry, coal industry, mining machinery, construction
machinery, etc.
- Heat Treatment: N, Q+T
- Material: ROCKSTAR 400 Plates, ROCKSTAR
400 Abrasion Resistant Steel Plates, ROCKSTAR 400 Wear Resistant Plates
Benefits
of Using Rockstar 400 Plate
1.
Extended Lifespan of Machinery
Due to its
exceptional wear resistance, using Rockstar 400 in machinery components helps
increase their operational lifespan, reducing the need for frequent
replacements and repairs.
2. Cost
Efficiency
Though
initially more expensive than standard steel plates, Rockstar 400 reduces
overall operational costs due to its longevity and reduced maintenance
requirements. This long-term cost efficiency makes it an attractive option for
high-wear applications.
3.
Reduced Downtime
Industries
using Rockstar 400 plates experience reduced downtime since the material's
durability minimizes the need for frequent part replacements or machinery
overhauls. Less downtime translates into higher productivity and operational
efficiency.
4.
Versatility in Applications
Thanks to
its toughness, strength, and formability, Rockstar 400 can be applied across
various industries. From dump truck bodies to crushers and earthmoving
equipment, the plate's versatility ensures its widespread use.
5.
Improved Safety
Using a
durable material like Rockstar 400 ensures that equipment can withstand harsh
conditions without the risk of sudden failure. This improves workplace safety,
especially in mining, quarrying, and construction sites where material failure
can lead to accidents.
Common
Applications
Rockstar 400
plates are used in a variety of industries and applications, such as:
- Mining equipment: Dump truck bodies, excavator
buckets, crushers, and chute liners.
- Construction machinery: Bulldozer blades, hoppers, and
feeders.
- Material handling: Conveyor belts, transfer
points, and hoppers.
- Agriculture: Plow discs, cultivator blades,
and harvesting machines.
Conclusion
The Rockstar 400 plate is an exceptional material engineered to meet the demands of
industries where wear and tear are a constant concern. Its unique combination
of hardness, strength, and toughness ensures that it can withstand harsh
working environments while maintaining performance. Its key properties, such as
high wear resistance, strength, and formability, make it an attractive choice
for industries requiring durable, long-lasting solutions. Investing in Rockstar
400 steel plates not only enhances machinery lifespan but also ensures safety,
cost-effectiveness, and operational efficiency.
For More
Information:
Visit Our Website: https://www.wearplates.co.in/
Call Us: +91-8828813630
E-mail: info@vandansteel.com
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